Case Studies
Tight Access Rotary
Jewellery Quarter, Birmingham
Objective
Pre-demolition ground investigation at a former factory unit with basement, to be replaced with a 3 storey apartment block. Client needed rotatory boreholes into sandstone bedrock before demolition to enable detailed pile design for the new foundations.
Methodology
Following coring through concrete floor slab, dynamic sampling (windowless sampling) was undertaken with duplex casing through the weathered sandstone (sand) down to bedrock at around three metres below ground level. Rotary coring follow-on to a depth of 7 metres was then undertaken, with SPTs at every metre with the soil and bedrock. At T2-101 triple tube core barrel, with 84mm clear plastic line, was used for rock core recovery with water and foam flush. Standpipes were installed on completion to facilitate gas monitoring.
Challenges
- Several step ups through standard doorways
- Very narrow internal passageways with only 780 mm access width
- No on-road parking and restricted site logistics
- Low headroom within the factory unit
- Drilling in a tight residential setting with apartment blocks on both sides
Client Benefits
- Rig could enter highly restricted internal spaces without demolition, enabling rotary coring exactly where required.
- Significant cost savings on mobilisation relative to a larger rotary rig — windowless sampling alone would not have penetrated bedrock, which was essential for pile design.
- One multi-capable rig completed both dynamic sampling and rotary coring, eliminating the need for multiple rigs and reducing project duration and overall investigation costs.
DTH smashes the unexpected
Sunnyside, Weston-super-Mare
A ground investigation was underway on a former gas works site in Weston-super-Mare, but the initial drilling contractor hit early refusal. Their windowless sampler could not penetrate an unexpectedly dense, compact hardcore layer overlying natural ground. With critical data still needed beneath this layer, the client asked us to step in and provide a solution without exceeding the remaining budget.
The Problem
The site presented far more challenging conditions than originally anticipated:
- Extremely dense compacted hardcore sitting above natural ground.
- Window sampler refusal at ~1 m, preventing any further progress.
- Hand digging became too difficult beyond 1.2 m.
- No funding left to mobilise a full rotary rig.
The investigation risked being delayed or left incomplete unless a specialist drilling method could be deployed on short notice.
Our Solution
- A DTH (down-the-hole) rock hammer with casing to fracture and penetrate the dense hardcore that caused refusal.
- A drag bit paired with a compressor and water flush, creating a light mist to safely manage dust on the brownfield site.
- A controlled drilling approach that advanced through the obstruction and allowed continuation of the dynamic sampling sequence into the natural soils below.
Client Benefits
- Successful breakthrough of the obstruction layer that stopped the previous contractor and obtained critical data.
- Enabled the continuation of window sampling completed to the required depths without upgrading to a larger rotary rig.
- Cost and time savings, project delivered within the remaining budget.
Alternative
Tysley, Birmingham
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Methodology
Following coring through concrete floor slab, dynamic sampling (windowless sampling) was undertaken with duplex casing through the weathered sandstone (sand) down to bedrock at around three metres below ground level. Rotary coring follow-on to a depth of 7 metres was then undertaken, with SPTs at every metre with the soil and bedrock. At T2-101 triple tube core barrel, with 84mm clear plastic line, was used for rock core recovery with water and foam flush. Standpipes were installed on completion to facilitate gas monitoring.
Challenges
- Several step ups through standard doorways
- Very narrow internal passageways with only 780 mm access width
- No on-road parking and restricted site logistics
- Low headroom within the factory unit
- Drilling in a tight residential setting with apartment blocks on both sides
Client Benefits
- Rig could enter highly restricted internal spaces without demolition, enabling rotary coring exactly where required.
- Significant cost savings on mobilisation relative to a larger rotary rig — windowless sampling alone would not have penetrated bedrock, which was essential for pile design.
- One multi-capable rig completed both dynamic sampling and rotary coring, eliminating the need for multiple rigs and reducing project duration and overall investigation costs.
London
Woolwich, Location
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In this section, you can provide a detailed paragraph that delves into the history, values, and mission of your web development business.
Highlight expertise, unique approach of your team, and the commitment that sets you apart. Emphasize your passion for creating exceptional web solutions and convey your dedication to delivering remarkable results for clients.
Talk To Us
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